Case Studies

Case Study 1

Alloy Steel P91 Condensate Pot – 6000 PSI

Client: EPC Contractor – Far East
Industry: Oil & Gas
Product Supplied: Alloy Steel P91 Condensate Pot
Pressure Rating: 6000 PSI

🔍 Challenge

The client required a high-pressure Alloy Steel Condensate Pot for a critical Oil & Gas project with strict international compliance standards. The application demanded superior mechanical strength, high temperature resistance, and complete documentation compliance including material traceability and pressure testing records.

⚙️ Solution by Samvay Fluid Tekniks Inc

Samvay Fluid Tekniks Inc engineered and delivered a fully customized solution:

  • Designed & manufactured P91 Alloy Steel Condensate Potsuitable for 6000 PSI service
  • Supplied complete assembly including matching flanges and SS tubing
  • Provided EN 10204 3.1 Material Test Certificates (MTC)
  • Conducted and documented 100% hydrostatic testing
  • Shared hydro test video evidence for client approval
  • Ensured dimensional accuracy and compliance with project specifications

✅ Result

  • Achieved 100% leak-free performanceduring commissioning
  • Reduced installation time by 30%due to precise fabrication and ready-to-install assembly
  • Met all international project compliance requirements successfully

Case Study 2

Alloy Steel P91 Nipples, Plugs & Fittings – 3000 PSI

Client: EPC Contractor – Far East

Industry: Oil & Gas
Product Supplied: Alloy Steel P91 Fittings

Pressure Rating: 3000 PSI

🔍 Challenge

The client urgently required Alloy Steel P91 fittings for a high-pressure Oil & Gas project. The requirement included strict compliance documentation and fast-track manufacturing due to project timeline pressure.

⚙️ Solution by Samvay Fluid Tekniks Inc

  • Designed & manufactured customized P91 Nipples, Plugs & Fittings
  • Maintained strict metallurgical and dimensional standards
  • Provided EN 10204 3.1 MTCdocumentation
  • Prioritized production to meet urgent dispatch timeline

✅ Result

  • Order manufactured and dispatched within 7 days
  • Reduced installation time by 70%due to precision machining and compatibility
  • Helped client avoid project delay penalties

Case Study 3

Titanium Grade 2 + SS316 Nozzle (3”)

Client: Indian Client

Industry: Chemical Industry

Product Supplied: Titanium Grade 2 + SS316 Nozzle – 3”

🔍 Challenge

The client required a customized Titanium + Stainless Steel nozzle for a chemical plant application. The project demanded high corrosion resistance and urgent manufacturing due to plant shutdown constraints.

⚙️ Solution by Samvay Fluid Tekniks Inc

  • Engineered and manufactured custom Titanium Grade 2 + SS316 Nozzle
  • Ensured compatibility between dissimilar metals
  • Followed precise machining and welding standards
  • Provided EN 10204 3.1 MTC
  • Completed production under urgent timeline

✅ Result

  • Delivered within 10 days
  • Reduced installation time by 60%
  • Ensured corrosion resistance and long service life in aggressive chemical environment

Case Study 4

Tube Fittings & Needle Valves

Client: Indian Client

Industry: Water-Valve Industry
Products Supplied: Tube Fittings & Needle Valves

🔍 Challenge

The client faced recurring issues with brass fittings and needle valves that were difficult to assemble and prone to breakage. This caused delays, higher rejection rates, and increased maintenance costs.

⚙️ Solution by Samvay Fluid Tekniks Inc

  • Designed and manufactured custom stainless steel Tube Fittings & Needle Valves
  • Improved mechanical strength and sealing performance
  • Provided EN 10204 3.1 MTC
  • Conducted 100% hydro testingof needle valves
  • Ensured better thread quality and machining precision

✅ Result

  • Reduced Turnaround Time (TAT) by 50%
  • Tremendous improvement in durability and reliability
  • Reduced overall costs by 10%
  • Improved customer assembly efficiency

Case Study 5

Customized High-Pressure Air Manifold

Client: African Client
Industry: Oil & Gas
Product Supplied: Customized High-Pressure Air Manifold with Stand

🔍 Challenge

The client required a highly customized Air Manifold with support stand, but the order quantity was low. Many suppliers were unwilling to take up the project due to limited volume.

⚙️ Solution by Samvay Fluid Tekniks Inc

  • Designed and manufactured fully customized Air Manifold as per customer drawing
  • Fabricated integrated support stand for installation convenience
  • Provided EN 10204 3.1 MTC
  • Conducted 100% hydrostatic testing
  • Maintained strict dimensional tolerances

✅ Result

  • Reduced delivery time by 50%
  • Delivered complete ready-to-install assembly
  • Strengthened client relationship despite low-volume order

📩 Need a Case Study Specific to Your Requirement?

At Samvay Fluid Tekniks Inc, we specialize in customized, high-pressure, and critical application fittings & assemblies for Oil & Gas, Chemical, Water, and Industrial sectors worldwide.

If you require a product-specific case study tailored to your application, please email us — our engineering team will respond promptly.

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